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案例詳情 / Case Details
真空脫脂燒結一體裝備
編號: JTZKS
技術方案簡介: 本系列臥式真空脫脂燒結裝備系列主要用于MIM/PM不銹鋼制品、多孔過濾材料、硬質合金、高溫合金、高比重合金、磁性材料、碳化物等制品的脫脂與燒結,可在同一爐體內實現連續脫脂與燒結兩道生產工序。  設備主要功能:真空燒結,分壓燒結、氣氛燒結、負壓脫脂、充氣冷卻、強制冷卻、真空降溫,自然降溫。  設備主要結構:采用臥式水冷套結構,前開門或前后雙開門,客戶可根據爐溫高低和工藝要求,采用石墨作發熱體及隔熱屏
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真空脫脂燒結一體裝備


設備用途及原理

     本系列臥式真空脫脂燒結裝備系列主要用于MIM/PM不銹鋼制品、多孔過濾材料、硬質合金、高溫合金、高比重合金、磁性材料、碳化物等制品的脫脂與燒結,可在同一爐體內實現連續脫脂與燒結兩道生產工序。設備主要功能:真空燒結,分壓燒結、氣氛燒結、負壓脫脂、充氣冷卻、強制冷卻、真空降溫,自然降溫。

    設備主要結構:采用臥式水冷套結構,前開門或前后雙開門,客戶可根據爐溫高低和工藝要求,采用石墨作發熱體及隔熱屏。采用石墨密封箱,其中插有多層高強度石墨料板,發熱體可分成多區布置,各區獨立控溫,可編程PID調節。


Overview and Principles

   This series of horizontal vacuum degreasing and sintering equipment is mainly applied to the degreasing and sintering of MIM/PM stainless-steel products, bored filtering material, cemented carbide, high-temperature alloy, high-proportion alloy, magnetic material, and carbide products, accomplishing two continuous producing procedure, degreasing and sintering, in one furnace.

   Major structures: horizontal water cooling unit pattern and front-door or bi-doors front and rear. Depending on the demand for furnace temperature and process requirement, clients can choose graphite as heating element and heat insulating screen. Adopt carbon sealed box, which is inserted with multi-layer high-impact graphite material plate. Heating elements can be distributed among multiple districts, and each one can control temperature independently, programmable PID regulating.


設備優勢及特點

    本設備由結合多年制造設計經驗,并結合當前各領域***技術,應用保持行業領先水平的整體解決方案系統,推出的廣受市場歡迎的新材料制備。

    主要有以下優勢和特點:具備創新研制的一體化爐結構。

       1、同爐體脫脂與燒結,可免除產品反復搬移、加熱與冷卻,提升產品質量,縮短生產周期,提高生產效率;

       2、專用脫脂密封爐膽和捕脂器以減少內爐壁、隔熱屏及發熱體污染,脫脂與 集脂更加有效;

       3、專用密封爐膽有利于改善爐溫均勻性;

       4、定向氣流脫脂,強化脫脂效果,脫脂更趨徹底;

       5、可恒壓/分壓燒結,實現抑制金屬揮發,改善產品致密性及質量;

       6、配有快速冷卻功能,可根據生產工藝調整冷卻速度。

       7、爐膛可整體移出,便于維護。

       8、配備充氣裝置、可向爐內充入保護性氣體或工作氣體,充氣流量可調。

       9、配備爐內循環冷卻裝置,可加速爐內物料冷卻,縮短工作周期,利于提高產品質量和工作效率。

      10、采用一鍵啟動式控制,自動化程度高。


Advantages and Features

   This equipment made by combining with rich experience of producing and designing, and also with the most advanced, presently, technologies among each fields, applies integrated solving system which maintains the leading-level in the field, and introduces the new material preparation which is commonly marketing-popular.

   It mainly has following advantages and features:

Owned patent technologies , integrated furnace structure is innovated and developed.

           1. One-furnace degreasing and sintering can prevent repeated removing of products, heating and cooling, improve product quality, shorten production period, and increase production efficiency;

2. Particular degreasing seal furnace and fat trapper reduce the pollution on inside furnace wall, heat insulating screen and heating elements, allowing more efficient degreasing and fat gathering;

3. Particular sealed furnace is beneficial for improving the homogeneity of furnace temperature distribution;

4. Directional current degreasing strengthens the effect of degreasing, and makes it more completely;

5. It can conduct constant-pressure/partial-pressure sintering, achieving the compression of metal volatilization, improving product densification and quality;

6. Equipped with fast-cooling function, regulating cooling speed depending on production process;

7. The furnace hearth can be removed out, convenient for maintenance;

8. Equipped with gas filling device, filling in furnace with shielding gas or working gas, and its flow is adjustable.

9. Equipped with furnace internal-circulation cooling device, accelerating the cooling of material in furnace, shortening working period, and beneficial for improving product quality and performing efficiency;

10. Adopt one-key launching control, high automation.


設備可通過升級以下裝備提升性能:

       1、鎖緊圈自動開啟爐門裝置

       2、整體式硬質碳氈隔熱屏(進口材料)

       3、進口石墨發熱體,石墨密封箱體

       4、鉬發熱體及鉬+金屬隔熱屏

       5、智能一鍵式控制系統

       6、超高真空獲得系統(油擴散泵)

Improve the performances of following devices through upgrading:

1. Lock-ring auto-open- door device

2. Integrated rigid carbon felt heat insulating screen (imported material)

3. Imported graphite heating element, and graphite sealed box

4. Molybdenum heating element and molybdenum & metal heat insulating screen

5. Intelligent one-key control system

6. Ultrahigh vacuum obtaining system (oil diffusion pump)


設備主要技術參數 Principle Technical Parameters

  以下是設備產品技術參數,部分數據會隨著產品創新改進,最新數據請聯系我們:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上為標準配置,可根據客戶要求進行調整。

It is standard configuration above, and can be adjusted according to the demand from customers.

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